What are the business and security impacts of Industry 4.0?
Ben Rossi for Information Age: Industry 4.0 will make manufacturing more efficient and productive. By optimising factories, it will directly improve yield. On the product side, it will also extract greater value from data for usage-based design and mass customisation, which in turn will open the way to new markets. On many levels, it will completely change the business model to an outcome-based approach.
Accenture estimates that automation, connectivity and embedded software can increase production line productivity by up to 30%. The shift from selling products to selling measurable outcomes will redefine whole industry structures. This is the shift to servitisation, whereby companies are using the Internet of Things (IoT) to find new ways to grow revenue and increase profits.
Industrial equipment manufacturers sell outcomes, like machine hours or price-per-user, rather than just products. For the customer it means less disruption, increased uptime, incremented factory yield and ultimately higher satisfaction. Cont'd...
Using 3D Printing, Lithography & Soft Robotics: New Prosthetic Hands Made for $50 at Cornell
Bridget Butler Millsaps for 3DPrint.com: What’s so incredible about the soft robotic hand created by a team at Cornell? It can grip, sort, and sense what it is touching. But what’s truly astounding is the potential it offers in terms of price and prosthetics for the future. Bringing forth further innovation and progress to the world of robotics, at $50 one can see how it might have realistic, significant impact on numerous levels.
Dispelling the idea of robots as lovable but clunky machines with a steel and rigid grip, Cornell researchers have managed to create what looks like—and offers the feel of—a human hand. This means that the task list for robots may expand exponentially as they are able to handle more delicate items, to include items like food and other fragile products. This also means that they would be able to work with people without injuring them, such as in a medical setting. Cont'd...
Japan's Rust Belt Counting on Robonomics to Run Assembly Lines
Yoshiaki Nohara, Toru Fujioka, and Daniel Moss for Bloomberg: A withering factory town in Japan’s Rust Belt is looking for revival through a dose of Prime Minister Shinzo Abe’s "robot revolution."
Kadoma’s population has declined 13 percent as the nation ages, prompting mergers among elementary schools and emergency services departments. Factories can’t find enough people to run assembly lines, further threatening an industrial base that includes titan Panasonic Corp. and smaller businesses like Izumo Co., a maker of industrial rubber.
Yet Izumo President Tsutomu Otsubo doesn’t believe the solution involves finding more people. He’d rather find more machines to do the work so his company can capitalize on Abe’s plan to quadruple Japan’s robotics sector into a 2.4 trillion yen ($20 billion) industry by 2020. Cont'd...
A New Use for High-Speed Fiber Optics: Connecting Smart Factories
Jennifer Baljko for EBN Online: Machine-to-machine (M2M) connectivity and the Internet of Things (IoT) have risen to the forefront of many strategic technology conversations.
Companies are revamping product designs and component capabilities to allow for seamless, real-time communication flows between devices. Executives talk about how constant transmission and automated analysis of machine-generated information will transform the way we live, work, play, drive and shop, and change the landscape of our homes, offices, cars, malls, supermarkets, hospitals, gas stations and every other place we move through on a daily basis.
As M2M and IoT shape business and operations strategies, influence product design and compel companies to re-examine how suppler and customer data is collected and used, a question begs: How will companies pool together all their internal factory and supply chain data in a way that matches the speed, consistency and reliability of what IoT promises? The factory, after all, is the heartbeat that keeps many companies operating, and a data bottleneck there comes with a costly implication.
Many in the industry in have started to realize that, and it's resulting in a deeper conversation around industrial IoT, or IIoT. Cont'd...
Spanish City Installs 3D-Printed Bridge
Jen Kinney for Next City: Alcobendas, Spain, this week unveiled a 3D-printed pedestrian bridge, reports 3ders.org, a 3D printing news site. The approximately 40-foot concrete bridge is made up of eight separate parts that fit together, and was created using an additive manufacturing process. It spans a small canal in Castilla La Mancha Park.
According to a statement from the Alcobendas City Council, the 3D printing process resulted in far less waste than normally produced while creating concrete structures, making it less expensive than traditional processes.
Large-scale 3D printing holds the promise of versatility — since structural elements can be created without molds or forms — and of sustainability, since raw material can often be recycled and fewer resources are required during manufacture. Cont'd...
Seven Career Paths Opening With the Industrial IoT
Joe McKendrick for RTInsights: From maintenance experts to solution sellers, the industrial IoT offers numerous career opportunities.
If you’re looking for an IoT career, the Industrial Internet of Things (IIoT) doesn’t sound quite as glamorous as the broader IoT, which promises smart homes, smart cars, smart cities, wearable sensors, and everything else that can be outsmarted in daily life.
But for IoT careers, industry is actually where most of the action will be taking place, and when you drill down and look what’s happening, a lot of this work can be far more rewarding and impactful than building smart toasters. This encompasses a range of activities, from real-time tracking tools and parts at industrial sites to analyzing data coming in from machinery, engines and power plants. The sky’s the limit. Cont'd...
US Manufacturers Too Slow to Adopt Industry 4.0: BCG Study
Industry Week: U.S. manufacturers recognize the potential of the digital technologies known collectively as Industry 4.0 to create value, but they are largely approaching the opportunity in piecemeal fashion and may miss out on the significant business benefits these technologies offer, according to new research from the Boston Consulting Group (BCG).
Nearly 90% of manufacturing leaders surveyed by BCG regarded adopting Industry 4.0 technologies as a way to improve productivity, but only about one in four see opportunities to use these advances to build new revenue streams. Many are pursuing isolated initiatives scattered throughout the company, BCG found in its new report, "Sprinting to Value in Industry 4.0," without a clear vision and coordination from the top. Cont'd...
The Rise and Fall of the Everyman Tycoon
Article about the rise and fall of MakerBot by Andrew Zaleski at Backchannel:
Itwas October 2009 when Bre Pettis — his unmistakable sideburns and dark-rimmed rectangular glasses framing his face — took the stage at Ignite NYC, threw his hand in the air, and shouted “Hooray!” two times. A PowerPoint slide lit up behind him, revealing a photo of a hollow wood box crisscrossed with wiring. Bouncing up and down, his profuse mop of graying hair flopping about, Pettis began: “I’m going to talk about MakerBot and the future and an industrial revolution that we’re beginning — that’s begun.”
A former art teacher, Pettis had emerged as a key character in the growing maker movement of the late 2000s, a worldwide community of tinkerers who holed away in makeshift workshops and hackerspaces, equally at home with tools like old-school lathes and contemporary laser cutters. Pettis had begun his ascent in 2006, producing weekly videos for MAKE magazine—the maker movement’s Bible—that featured him navigating goofy tasks such as powering a light bulb with a modified hamster wheel. In 2008, he cofoundedthe NYC Resistor hackerspace in Brooklyn. By then, Pettis was a star. A year later, he launched a Brooklyn-based startup with friends Adam Mayer and Zach Smith (also a NYC Resistor cofounder) called MakerBot... (full article)
IIoT's new business models
Smart Industry: Today, most companies see the value of the Industrial Internet of Things (IIoT) as additional information— data—that can help them do the things they already do, just better and more efficiently. And there lies a lot of low hanging fruit in
But for some companies, a much greater value is coming in the form of whole new capabilities—new products, services and businesses that could not exist without IIoT technology. “This higher value of IIoT is hidden in a lot of people’s minds—they’re not able to see the potential,” said Joe Sinfield, senior partner, Innosight and tenured professor of civil engineering, Purdue University. Sinfield spoke at September’s Smart Industry 2016 conference in Chicago about how individuals and companies can learn to see and take advantage of these new opportunities.
“IIoT will transform virtually all industrial companies,” Sinfield said. How will the IIoT ecosystem evolve, and where is value shifting? How can industrial companies spot and capture related opportunity? What are the strategic roles available for industrials? What shifts in strategic planning are needed to unlock the value of IIoT? Cont'd...
Robots won't kill the workforce. They'll save the global economy.
Ruchir Sharma for The Washington Post: The United Nations forecasts that the global population will rise from 7.3 billion to nearly 10 billion by 2050, a big number that often prompts warnings about overpopulation. Some have come from neo-Malthusians, who fear that population growth will outstrip the food supply, leaving a hungry planet. Others appear in the tirades of anti-immigrant populists, invoking the specter of a rising tide of humanity as cause to slam borders shut. Still others inspire a chorus of neo-Luddites, who fear that the “rise of the robots” is rapidly making human workers obsolete, a threat all the more alarming if the human population is exploding.
Before long, though, we’re more likely to treasure robots than to revile them. They may be the one thing that can protect the global economy from the dangers that lie ahead. Cont'd...
Researchers 3D print working drone with embedded electronics
The Engineer: Researchers at Nanyang Technological University, Singapore (NTU Singapore) have 3D printed a ready-to-fly drone with embedded electronics using an aerospace-grade material.
The electronics were incorporated in the drone during the 3D printing process, which employs Stratasys’ ULTEM 9085, a high strength, lightweight FDM (fused deposition modelling) material certified for use in commercial aircraft. Cont'd...
Closing tech gaps can fortify advanced manufacturing, save $100 billion
FRAN WEBBER FOR NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST): To spur significant innovation and growth in advanced manufacturing, as well as save over $100 billion annually, U.S. industry must rectify currently unmet needs for measurement science and "proof-of-concept" demonstrations of emerging technologies. This is the overall conclusion reached by economic studies funded by the National Institute of Standards and Technology (NIST) of four advanced manufacturing areas used to create everything from automobile composites to zero-noise headsets.
"Gaps in the technology infrastructure--including the lack of reliable measurement and test methods, scientifically based standards, and other formal knowledge and tools--limit advanced manufacturing's further development and adoption," said NIST economist Gary Anderson, coordinator of the economic studies prepared by RTI International (link is external), an independent nonprofit research institute. Cont'd...
Hospital to get first dedicated 3D tissue-printing facility
Steve Dent for enGadget: You still can't get a 3D-printed liver transplant made from your own cells, but an Australian hospital is trying to push the tech into the mainstream. The Queensland University of Technology (QUT) in Brisbane is building a dedicated "biofabrication" space where doctors and researchers can develop tech to model and print cartilage, bone and other human tissue. "It will be the first time a biomanufacturing institute will be co-located with a high-level hospital," said Australian Minister of Health Cameron Dick.
The facility will occupy two floors of the hospital and use state of the art tissue manufacturing tech in surgery procedures. "Our vision for healthcare is that the biofabrication institute will pave the way for 3D printers to sit in operating theaters, ready to print tissue as needed, in our hospitals of the future," Dick said. Cont'd...
The Audi smart factory of the future
Jason Siu AutoGuide.com: Audi is developing a “Smart Factory” where robots will work together with humans to build cars.
The German automaker first talked about its Smart Factory last year, envisioning a plant with human-robot collaboration, 3D printed parts, drone material transport and piloted cars that drive themselves off the production lines. A new video has been released that gives us a glimpse into that factory, proving that it’s not as far-fetched as you might think. In fact, Audi appears to be making great progress with drones transporting steering wheels, although it may not seem very effective in the video. Cont'd...
Delta buys Unicom to advance smart factories
Christine Chou, The China Post:  Delta Electronics, a provider of power management solutions, will acquire a 100 percent stake in industrial software provider Unicom (ç¾½å† ) for NT$351 million (US$10.9 million).Â
In a bid to speed up its smart manufacturing operations, Delta Electronics' board of directors agreed on Friday to acquire Unicom - merging the leading Computer-Integrated Manufacturing (CIM) software provider into a wholly-owned subsidiary of Delta.
Unicom, which specializes in Manufacturing Execution Systems (MES), has been providing solutions to streamline factory management and equipment monitoring for almost 20 years.
Delta Electronics chief executive officer Cheng Ping said with the arrival of the internet of things, manufacturers must move towards smart production to adapt to changing market demands.
The development of core technologies and systems for smart manufacturing requires cross-disciplinary cooperation to speed up the transition and seize market opportunities, Cheng said. Â Cont'd...
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